LT1308B Luxeon Star Circuit

 
 
 
Thanks to Ned K. !
         

This mod/circuit is supplied in its entirety by Ned K. Thanks Ned!

Luxeon Star Flashlight

This is a design using a Linear Technology LT1308B (datasheet at http://www.linear-tech.com/prod/datasheet.html?datasheet=415) switchmode converter to power a Luxeon Star high-output LED. It drives a constant current through the LED, to avoid damaging it and to track the best power point over temperature and manufacturing variations.

I've assembled one and tried it out, getting 80% efficiency with two AA alkaline cells and 310mA output. See Flashlight Assembly Photos for more details.

It should work (with one LED) down to about 1V input, or up to 10V input. Step-up only. Maximum output voltage is 36V, current is set by the resistors R4 and R5 that are in series with the LEDs (200mV across this resistor at desired operating current). Though I only used a 16V output capacitor, so this is really its output voltage limit.

The secret here is to use the low-battery comparator (LBI and LBO pins) to sense the current. When the voltage across R5 is lower than 200mV, the LBO pin is pulled low, causing the output voltage to increase. So the output is a sawtooth of a few mA around the current setpoint.

According to the SPICE simulation, it's about 90% efficient when going from a 6V input to a 10V output (3 Luxeon Star LEDs in series).

Uploaded Image:schematic.png

This board is 0.8 by 1.0 inches, and is set up for an external LED:

Uploaded Image:board.png

This is set up for a Coleman double AA flashlight mod; it's 0.820 inches in diameter:

Uploaded Image:board5.png

Many thanks to Ned K. for sharing this project with FlashlightReviews.com and its visitors!

 

 
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