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The Coleman
Sentinel is a self powered light which uses the Freeplay
mechanism to charge 3 AA NiMH batteries inside the case. By spinnning
a crank on the side you charge the batteries. Although it works
very well with its 2 filament incandescent bulb, I decided to make
it "even better" by converting it to LEDs. I had 12 LEDs
to work with. Originally I was going to set it up with 10 LEDs only.
They would use an LM2621 booster board for "high" mode
and direct drive of the LEDs for "low" mode. After a series
of mishaps which destroyed all of my remaining LM2621 boards I elected
(had no choice, really) to direct drive the LEDs, adding 2 to the
board for the "low" setting and running the original 10
for "high". With the original bulb, 30 seconds of cranking
would result in about 8 minutes of light on "low". With
the LEDs, 30 seconds of cranking will result in 40 minutes on "low"
which gives plenty of light to see by, and about 8 minutes on "high"
which actually produces more light than the incandescent bulb on
"low".
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Lux and Runtime based on 30 second charge
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Lux
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Runtime (minutes)
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Incandescent Bulb High
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275
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<1
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Incandescent Bulb Low
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29
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~ 8
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LEDs High (10)
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50
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~ 8
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LEDs Low (2)
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10
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~ 40
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First board

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Trimed and bent leads for eletrical paths

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Soldered Leads together for circuitry

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Test OK

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Added 2 LEDs for "low" mode

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Rear of board - 2 added LEDs (at picture
bottom)

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Trimmed board and installed

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Double-face foam tape stuck down board and
added glowsheeting
around the array of LEDs

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Low mode - 10 Lux at 1 meter

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High mode - 50 lux at 1 meter

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James S. also made a mod of this light, but used LED reflectors
to position the LEDs directly on the lens. Hot glue was then used
to fill the spaces around the LED lenses and to hold them in place.
A framework was made with the LED leads and soldered together with
wires plugged directly into the sockets as I did. The center 2 LEDs
run on "low" and the surrounding 8 LEDs are used when
switched to "high".


Thanks James!
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